Yarn-Level Simulation of the Mesoscale Self-Folding Behavior of Weft-Knitted Textiles

C. Sun, J. Pepper and D. Breen, "Yarn-Level Simulation of the Mesoscale Self-Folding Behavior of Weft-Knitted Textiles," Proceedings of World Conference of the Association of Universities for Textiles, June 2026.

  

Abstract:
The ability to model, simulate and design the self-folding behavior of weft-knitted textiles is important for a variety of functional fabric applications. For example, simulating the emergent structure and shape of knitted textiles is seen as critical for producing fabrics with specific shape, strength, impact, thermal and dynamic characteristics. We present a method for simulating the mesoscale self-folding behavior of weft-knitted fabrics utilizing a yarn-level model. Our method is based on a yarn-level geometric model developed for a previous knitted fabric simulation project and a dynamic geometry processing system built on a unified framework for optimization under constraints. Bringing these two technical components together allows us to create models that properly capture the local topological structure of Knit and Purl stitches in a weft-knitted fabric.These yarn-level topological relationships, along with the mechanical properties of yarns, give rise to the forces and torques that lead to weft-knitted fabrics' self-folding and curling behaviors. The constraint optimization system computes a dynamic response for the input yarn geometries and produces the final self-folded structure. We present the results from our initial computational studies of knitted fabric self-folding behavior. These results show that the stereotypical mesoscale structures of weft-knitted fabrics can be attributed to the interaction between yarn-level topological structures and the mechanical bending properties of the fabric's yarn.



Last modified on June 24, 2026.